System 10-35Hi / Hi+

Thermally Broken Commercial Door & Framing

The 10-35 Hi Commercial Door and Framing system is designed to create a thermally broken stand-alone shopfront and/or entrance screen. It can also be integrated within curtain walling applications. Included in the basic suite of profiles are single and double door stiles for standard, anti-fingertrap, and panic exit applications. Framing members include outer frames, mullions, transoms, and threshold options for both cleated and screwported assembly. The 10-35 Hi+ range is an adaptation of 10-35 Hi range through the inclusion of additional foam inserts which further enhance the system's thermal performance.

Size Limitation

Door SashDoor Sash HeightDoor Sash Width
Single Door3000mm max1150mm max
1900mm min420mm min
Double Door3000mm max1150mm max
1900mm min420mm min

The maximum door weight is 100 Kg.

Security

System 10-35 Hi Commercial Door and Framing has passed PAS 24 "Enhanced Security Performance Requirements for Door Assemblies" as generally accepted on Secure by Design projects. In order to comply with PAS 24, doors and framing should be glazed in accordance with the methods in BS 6262 and BS 8000-7. The units should also be sealed conforming to BS EN 1279 and incorporating glass conforming to BS EN 356 Class P1A minimum.

Materials

Aluminum profiles are extruded from aluminium alloy 6060T6, T5 or T4 complying with the recommendations of BS EN 12020-2 / BS EN 755-Parts 1 to 9. Polyamide thermal breaks are produced from glass reinforced nylon sections designed to withstand temperatures in excess of 200°C, allowing the sections to be powder coated after thermally breaking.


Construction

Door sash members are square cut at 90°, with stiles end milled to suit ironmongery. Sash corners are reinforced with extruded aluminium cleats, and screw fixed with the option of additional tie bar reinforcement. Frame members are square cut at 90°, with corners constructed using either screwported or cleated assembly.


Finishes

The range of sections can be provided in either of the following range of finishes:

  1. Anodised to BS EN 12373-1 or BS 3987
  2. Powder organic coated to BS EN 12206-1

The System 10-35 Hi Commercial Door and Framing can accommodate a different colour/finish internally to that used externally.


Glazing

Door sashes can accommodate 28mm to 44mm units, and are internally glazed. Glass is set against extruded gaskets externally, which are fitted into the screw-fixed security bead. Clip-in beads are then fitted into the inside of the door sash and held secure by means of colour coded wedge gaskets internally. Doors are "heeled and toed" using glazing packers (provided by installer) located on a bridging packer within the profile, and further adjusted using the sash jack.

The framing profiles can accommodate 28mm to 32mm units, which are
shuffle-glazed, with a clip-in bead fitted externally at the cill and/or transom profiles. Units are then secured using wedge gaskets which are applied internally and externally. Units are supported on extruded aluminium bridging supports and PVC setting/location blocks (provided by installer).

Materials

Aluminum profiles are extruded from aluminium alloy 6060T6, T5 or T4 complying with the recommendations of BS EN 12020-2 / BS EN 755-Parts 1 to 9. Polyamide thermal breaks are produced from glass reinforced nylon sections designed to withstand temperatures in excess of 200°C, allowing the sections to be powder coated after thermally breaking.

Construction

Door sash members are square cut at 90°, with stiles end milled to suit ironmongery. Sash corners are reinforced with extruded aluminium cleats, and screw fixed with the option of additional tie bar reinforcement. Frame members are square cut at 90°, with corners constructed using either screwported or cleated assembly.

Finishes

The range of sections can be provided in either of the following range of finishes:

  1. Anodised to BS EN 12373-1 or BS 3987
  2. Powder organic coated to BS EN 12206-1

The System 10-35 Hi Commercial Door and Framing can accommodate a different colour/finish internally to that used externally.

Glazing

Door sashes can accommodate 28mm to 44mm units, and are internally glazed. Glass is set against extruded gaskets externally, which are fitted into the screw-fixed security bead. Clip-in beads are then fitted into the inside of the door sash and held secure by means of colour coded wedge gaskets internally. Doors are "heeled and toed" using glazing packers (provided by installer) located on a bridging packer within the profile, and further adjusted using the sash jack.

The framing profiles can accommodate 28mm to 32mm units, which are
shuffle-glazed, with a clip-in bead fitted externally at the cill and/or transom profiles. Units are then secured using wedge gaskets which are applied internally and externally. Units are supported on extruded aluminium bridging supports and PVC setting/location blocks (provided by installer).


Thermal Performance

The 10-35 Hi and 10-35 Hi+ systems offer significantly improved U-frame values over more traditional non-thermal and thermally broken aluminium commercial door systems.

U-frame Values
10-35 Hi10-35 Hi+
Outer frame and sash2.13 W/m2K1.51 W/m2K
Framing profile2.29 W/m2K1.96 W/m2K

The following table, based on standard fully glazed single/double door configurations and warm edge spacers, illustrates the overall thermal performance of a complete door.

Achievable whole
door U-value
Centre pane U-value
1.0 W/m2K0.5 W/m2K
10-35 Hi single door1.55 W/m2K1.23 W/m2K
10-35 Hi double door1.49 W/m2K1.15 W/m2K
10-35 Hi+ single door1.29 W/m2K0.97 W/m2K
10-35 Hi+ double door1.27 W/m2K0.93 W/m2K

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